How to Clean Stubborn Fiber Out of a Drum Carder

My drum carder has been sitting unused and unloved for the past few months. Why? All this green fiber stuck in the tines. I bought 4 ounces of Corriedale wool locks, AKA the green fiber, to practice making batts and figure out the carder’s quirks. Making the batts turned out to be a struggle because the locks were matted, but I didn’t realize how matted until it was time to feed them into the carder. I had to crank the drum while pulling back on the fiber to get them to open and pull apart instead of just feeding onto the main drum in one big clump. I made 2 batts before calling it quits because the all the  fiber stuck on the main drum. To make things even more aggravating, the stuck fiber only seemed to trap more fiber down there with it. The bent paper clip I attempted to pick the fibers out with didn’t do that great job and none of my other tools did a thing. So the carder went back on the shelf until I could figure out how to clean it.

The answer to my problem turned out to be in a blog post from 2009 (!) that listed the basic tools to use with your drum carder. Definitely worth a read if you’re thinking about getting your hands on a carder. Anyway, one of the recommended tools was a pair of long thin forceps, extra long tweezers, because they’re thin enough to get between the tines without damaging the carding cloth. So I picked up a pair at the hardware store.

This is what my carder looked like before:

And this is what the carder looked like after the 23 minutes I spent picking at with the forceps:

I didn’t pull off every bit of green since I’m going to try carding the rest of the fiber (it’s a point of pride and stubbornness now), but the difference is night and day. The forceps were great for picking up both small and large bits of fiber. Even better I was able to work them under the larger sections and push the fiber up so I could grab it.

Cleaning the the carder wasn’t quick, but the forceps did a great job. They grabbed every stuck strand big or small. Plus, I didn’t scrape or poke my fingers on the tines. Glad I’ve got the forceps as part of permanent drum carder cleaning kit. They’re cheap, work well, and don’t take up a lot of space. Get a pair.

Tour de Fleece 2017

And that's a wrap! Another Tour de Fleece is behind us. If you spun along this year, I hope you enjoyed yourself and made handspun you can't wait to use. 

While I didn't spin every ounce of fiber I pulled from the stash, I'm still pleased with what I did accomplish. I started spinning just for the fun of it with the rough goal of making a heavier than a sport weight yarn. Definitely succeeded on that count. The first skein of the Tour is a textured bulky yarn and the closest I've come to spinning art yarn in awhile. It's 158 yards of Shetland Wool, Alpaca, and Silk Noil. You can read more about the technicals of how I spun it here. 

The second skein started as 4.2 ounces of hand painted top and turned into 260 yards of aran weight. I split the top in half down the middle. The first ply I spun as is and second I split in half again. It made a nice lazy fractal that I really want to knit. Pretty sure I've got enough yardage to make a small Boneyard Shawl if I knit at a loose gauge. 

I spent the last chunk of Tour de Fleece doing some challenge spinning: 4 oz of alpaca batts. Plus, I got to check "Spin a batt I made myself" off my goals for this year. My previous attempts at spinning alpaca turned out wiry and over twisted, and I wanted to do a much better job with this batch. Obviously, I haven't plied it yet but I'm pleased with what's on the bobbins. It's got a reasonably smooth surface and is still soft. Seems like it's got enough twist to hold together during plying too. I'm cautiously optimistic about getting a soft, cushy yarn that'll do justice to the 10 years I've been waiting to spin this precious fiber. 

What I didn't do much of was play around with my drum carder. I got 2 batches of fiber through for one pass each. Then I hit a snag. The locks I'm working with are a bit felted. Teasing them open helped get them onto the main drum, but a good quarter of the fiber stayed trapped in the tines when I peeled the batt off. Got any tips for picking the fiber off the drum? I haven't found a good solution that doesn't involve teasers and a lot of time. 

Drum carder snag aside, this was a good Tour de Fleece. I enjoyed spinning everyday - even on rest days - and spun just for the fun off it. I joined a few teams and had fun sharing and talking to other spinners. I’m pleased with all my new handspun, and even have a few ideas of what to do with it. So I’m calling this Tour a win. 

How did this Tour de Fleece go for you? Did you learn something new or try a new fiber? Spin a lot or a little? Make yarn you can’t wait to use? 

Off to the Races - Tour De Fleece 2017

Tour de Fleece kicked off on Saturday! What’s Tour de Fleece? It’s a giant, international spin-along that runs along side the Tour de France. This is my 4th year spinning with the Tour, and I wholeheartedly recommend joining up if you’ve been on the fence. It can be a personal challenge or a team affair or both! It’s still early and not too late to start.   

I’m not setting a ton of complicated goals this year, but keeping things simple. Spin every day. Work from stash. Spin a few batts I’m going to make on my drum carder. Anything else is a sparkly bonus. 

I tossed my fiber stash out of its bins a few days before the Tour kicked off and it looked like a wooly explosion. There was roving on my desk and couch. There were batts on the floor and chilling in the corner. Hand dyed fiber everywhere. By the end of it, I’d picked what I want to spin and better organized the fiber stash. Here’s what I’ll be spinning for the next few weeks. 

• A giant 8 oz batt. Not sure exactly what I’m going to do with it yet, but it was taking up too much room to keep hanging around.
• 4 oz of Dudley Spinner hand painted top. I fell of the sheep last week and bought this to spin during the Tour. Totally counts as spinning from the stash since I got it before Tour de Fleece right?
• A bundle of 100% alpaca batts I made several (maybe 4) years ago on a rented drum carder. Way past time to see how these spin up. 
• A Fiber Preparedness Kit from Wild Lily Artisan Fibers. It’s got punis, dyed locks, and random bits of dyed roving. Thinking this will be challenge day material. 
• The Epic Green Spin is also on the list. Still working my way through sampling and swatching, but I hope to start the final yarn during the Tour.
• 4 oz of top that just looks fun to spin. 

I wanted to kick of the Tour with something fun and easy so I started with the 4 oz of carded roving. It’s a blend of shetland wool, alpaca, and silk noil. Just looking at all that silk noil, I knew there was no way it would turn into a smooth, even yarn. So I drafted long-draw and occasionally double drafted the larger chunks.

I ended up with 2 almost overfilled bobbins that I plied last night. Not even the bulky flyer with a jumbo bobbin was big enough to get all this yarn on by itself. Once no amount of tension would feed yarn onto the bobbin, I had to do it by hand. It went something like this: ply as long a length of yarn as my arm would allow, wrap yarn around my fingers, turn bobbin to slowly feed yarn onto said bobbin, and repeat. Not a quick process, but I got all the yarn plied. No mini-skeins here! And the bobbin is absolutely packed with bulky yarn. Can’t wait to get wound into a skein and see how much yardage I have.  

I also pulled out the drum carder, and I’m starting simple with this too. The carder is new-to-me and I haven’t used it until a few days ago. Before I get into making complicated multi-fiber art batts, I wanted to see if the carder had any quirks. Last year I bought 4 oz of dyed wool locks to try out the carder, so I started with them. The fiber is slightly felted so it’s more difficult to process than I expected. And taking way longer to process than I expected. I’ve been putting on a little bit at a time since Friday afternoon, and I’m about halfway through the first pass. I’m pleased with what I’m getting off the carder and plan on putting the fiber through at least once more to smooth it out. Maybe by next week, I’ll have a few new batts to spin. 

So that’s how my Tour de Fleece is going. What about your Tour? Keeping your spinning simple or doing something big? 

Hand Carded Rolags vs Drum Carded Rolags

It’s taken me longer than I wanted, but after a bit of a delay, I’m finally writing about my last bit of Tour de Fleece spinning. It was a bit of an experiment and a lot of fun. See, several months ago, I got a rolag from a spinning guild demo on making and spinning rolags. Spinning it was fun and I loved the finished yarn but I only had that one hand carded rolag. Fortunately, I’d also gotten some fiber from the demo - natural wool, dyed wool, silk noil, and white mystery wool - to make another. The only problem was my complete lack of hand cards. A few months later when I rented a drum carder, I finally had the chance to turn that fiber into a batt and then a rolag. But would it match? Could a drum carder create rolags that matched hand carded rolags? To find out, I fed the 18g of material through the carder twice to blend the colors and fibers evenly. 

To match the guild rolag, I split the batt 3 times across the width and rolled each piece into a rolag. When it came time to spin and I kept everything about the process the same. Used the same ratio and twist direction. Plied the single with itself, just like the first. They both got the same finishing, a soak in the kitchen sink with Eucalan and a few good pops across my hands.

Are the finished sample skeins the same? Yes…and no. 

Both yarns are the same weight with similar WPI and have the same lumpy-bumpy texture. They’re both thick & thin and a little hairy. They’re both squishy and airy like the true woolen spun yarns that they are. So far, so good, right? The only difference between the 2 samples is the color and it’s not just because of the silk noil. The hand carded skein is darker with clear distinction between the brown and teal.  The drum carded skein is more blended, lighter in color, and noticeably teal. If I’d passed the fiber though the carder just once, the colors might have been more similar but maybe not. A drum carder has more surface area than hand cards which directly affects how fibers (and their colors) interact. 

Besides from the color differences, the hand carded skein and the drum carded skein have the same texture, the same weight, and the same loft. So long as the 2 are spun the same way, the finished yarn will be the same. The only difference is one of color and blending. Drum carders make it easily to repeatedly card fiber until it is as blended (or not) as you want it to be. How many times the fiber is fed through can have a major impact on the final color, especially with hand painted rovings. 

As for these 2 skeins, I’d definitely use them for the same project. To mesh the colors (AKA dyelots) the best bet is to alternate the skeins every 2 rows. Now, what to knit with 36 yds?

Batt Showcase

My time with the drum carder is over. It went back at last months and the 4 weeks that I had it were a crash course in carding. I made the first batt because I wanted to see what would happen and it turned out pretty despite my complete lack of knowledge. With one batt under my belt, I decided to do a little research and figure out how to actually use a drum carder. What could you make with one? What could be carded? Maybe more importantly, how do you clean one? I watched videos, read articles, and came across people that knew what they were doing. People that threw in disorganized fiber and had art come out the other side.

Up to this point, from the lone batt I’d spun and most of the listings I’ve seen on Etsy, I had the idea that batts were an everything and the kitchen sink kind of thing.The kind that was 3 types of wool, sparkly bits, silk noil, and some angora for good measure. After my research, I found out differently. Sure, there are kitchen sink batts but batts can also be smooth and uniform. They can focus on color instead of texture. Batts can be bold or subtle. Fibers can be carefully blended or smashed all together. Variation is awesome stuff. 

My batts got better was the weeks went on. They’re all on the subtle side since I just wanted to prep my stash of unprocessed fiber to spin - several ounces of alpaca, locks, angora, and random mystery wool. I wanted to play with color too but ran out of time. Well, I can always rent it again.

The very first batt was 40g of mystery wool from a Gwen Erin grab bag.

Second batt was made from 40 g of Corriedale roving.

This batt is my attempt at duplicating a rolag given to me at a previous guild meeting. Looks similar but I won’t know for sure until I spin it.

These 4 soft and lovely batts were carded from the very first ounces of my fiber stash, 4 oz of light rose grey alpaca. Took me years to prep this fiber and I’m glad I finally did.

The Romney, and reason I rented the carder, turned into 2 batts.

More alpaca from the stash which got a good wash before going on the carder. 

Had a small sample of a BFL and Silk roving that I decided to blend with half its weight in Angora. The batt is wonderfully soft with great luster.

Last batt off the carder was 14g of 100% Angora. Working with straight Angora was more difficult than blending it with wool but not impossible. 

It’s nice to have my kitchen table back but I kind of miss having the drum carder around. I still want to play around with color and blending fibers. Plus, using the carder was just fun and I enjoyed it. Before I had one to my spinning wish list though, I’m going to spin up a few of the batts I made. If I like working with them and the finished yarn, I’ll do some research to pick out the perfect drum carder. Any suggestions on where I should start looking? 

Drum Carding Weekend

This was what my kitchen table looked like pretty much all of Saturday and Sunday. See, this is the last week I’ve got the drum carder and I’m determined to make the most of it.

I spent a good chunk of Saturday feeding 3 oz of light rose grey alpaca through the carder. It was amazing to see the fiber go from crimped locks to a soft and fluffy batt. Don’t think I’ll ever get tired of seeing that transformation. 

On Sunday, I carded the 2 oz of Romney bought at April’s spinning guild meeting. The very same Romney that prompted my last minute decision to rent the drum carder.  Locks went in and a fluffy cloud came out. If it looks like a cloud, it has to be a cloud right?

In total, I processed 5 oz over the weekend and I’m still not done. There’s more alpaca and angora coming from my distant stash. Until that arrives, I’ve got grand plans for this bump of fiber from Spun Right Round. Going to use it to try something new, The Monet Effect Technique from Grace Shalom Hopkins. Interested to see how carding recombines the pink, blue, and green together.

Adventures With A Drum Carder

I blame the Romney I bought at last Saturday’s spinning guild meeting. The fiber is lovely, soft, and clean but it still needs to be prepped for spinning. Unfortunately, I have no way to prep said fiber which prompted the last minute decision to rent the guild’s drum carder. It’s definitely large and in charge. So large, in fact, that I brought it home in a rolling duffle bag. Just what exactly I’d gotten myself into? Then guilt set in because there were only 2.5 ounces of Romney compared to the enormity of this hungry machine. The guilt didn’t last long because I started to remember all the alpaca, angora, and random bits of wool that have been sitting un-prepped and un-spun in my stash for years. And what about all that roving? Maybe I could experiment with that too. See ya later, Guilt.

The first thing to hit the drum was some random bits of practice grab bag wool. Before feeding it through the drums, I pulled the chunks apart to thin them down a little. Didn’t worry about color or anything else. The wool went in until the drum was full and there still half a bag left to play with.

The colors blended beautifully though there are still random spots of solid blue after 3 passes through the carder. Looking forward to spinning it up and seeing the finished yarn.

Since this was my first time using a drum carder, or a carder of any kind, I’m amazed at the transformation. Before, there were just squishy clumps of wool I didn’t know what to do with. Now, I’ve got something that I can’t wait to spin. Also, the process was a blast. Get to play with wool and fiber? Check. Get to play with color? Check. Get to make stuff? Double check. Me thinks that I’ve fallen down the rabbit hole and I have no idea how deep it goes.

Since making those first 2 batts, I’ve done a little more research on how to properly use a drum carder. How to clean one too. The best info I’ve found is a 3-part series from vampy.co.uk. Part 1 is all about the basics of how a drum carder works and the necessary accoutrements. Part 2 is about carding raw fleece. Part 3 is about how to blend fibers. Now that I’m armed with a little more knowledge, I’m ready to play around, experiment, and make more batts.